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Lithium Ion cells and battery packs
 

Prismatic Lithium Ion (Li Ion)Cells and Battery Packs:

 FEATURES:
Cell Capacity Range 190 to 1800mAh
Nominal Cell Voltage 3.7V
Rapid Charge Capabilities
Light Weight
Low Profile
High Energy Density
Battery Pack Assembly
Cell / Battery Protection Circuits

 

  

LITHIUM ION TECHNICAL DATA

Over 30 models make up the Lithium Ion Cell range with aluminium cases a for reduced weight and increased capacity. The cells come in low profile, high energy density packages with capacities ranging from 190 mAh to 1800 mAh. For an overall product solution cells or battery packs can be factory assembled with protection circuit modules (PCM).

 Lithium Ion Cell Specification
 Nominal Voltage  3.7V
 Nominal Capacity  190mAh to 1800mAh‡
 Charge  Method  Constant Current (CC) / Constant Voltage (CV)

 Max. Current

 1C

 Max. Voltage  4.2V†
 Discharge  Max. Current  1C
 Termination  3.0V†
 Operating Temperate  Charge     0ºC to +45ºC

 Discharge

 -20ºC to +60ºC

 Storage  3 months  -20ºC to +45ºC

 12 months

 -20ºC to +25ºC

 Life Expectancy  Minimum ¥  >300 cycles (80% rated capacity)
 Typical  500 cycles (see graph below)
Notes:
 † Charge termination and discharge termination required.
 ‡ CC/CV charge 4.2V, 1C until current drops below 0.01C , rest for 1-2 hrs then CC discharge 0.2C to 2.75V (temperature 20±5ºC), may require up to 5 cycles.
 ¥ CC/CV charge 4.2V, 1C until current drops below 0.01C , rest for 10 min. then CC discharge 1C to 2.75V, rest for 10 min and repeat cycle (temperature 20±5ºC).

Typical Charge Graph

CC/CV Charge at 4.2V, +25ºC (Cell Capacity: 1800mAh)

Lithium Ion charge graph

Typical Discharge Graph

CC/CV Charge at 4.2V,1C, +25ºC. CC Discharge to 2.75V, +25ºC.

Lithium Ion discharge graph

Typical Discharge Graph

CC/CV Charge at 4.2V,1C, +25ºC. CC Discharge at 0.2C to 2.75V.

Lithium Ion temperature discharge graph

Typical Cycle Graph

CC/CV Charge at 4.2V,1C, +25ºC. CC Discharge at 1C to 2.75V, +25ºC.

Lithium Ion cycle graph

 

Lithium Ion Cells and Battery Packs
IBT can offer Lithium Ion cells with protection circuit modules (PCM) factory fitted to the cell. The pcb's provide protection against over voltage, under voltage and over current / short circuits. Even with this pcb fitted discharge termination and charge termination are required. The PCM will increase the dimensions of the bare cell dimensions please contact IBT for further details. Flying leads and output connectors can be fitted as required.
Lithium Ion cell with pcm
Where more power is required cells can be factory assembled to form battery packs, incorporating battery PCM. Cells can be arrange in series and in parallel or a combination of the two providing a flexible solution to maximise battery compartment space. As with the cell packs flying leads and output connectors can be fitted as required. For higher volume packs plastic cased product can be developed from a 3D drawings, some standard plastic cased product is available. please contact IBT for further details.
Lithium Ion battery pack with pcm
Battery Chargers & Charging
A number of options exist for charging lithium ion battery packs and cells; for designers wishing to build there own charge circuits there are a number of charging chips on the market, which provide options to charge via a dc power source or USB port. It is important to choose an IC with a charge termination facility, some terminate charge via monitoring the end of charge current and some use temperature sensing normally using a 10kΩ NTC termistor fixed to the cell or battery, others use a combination of the two. For the current sensing method it is recommended to terminate the charge once the current drops below 0.02C to 0.01C. Another alternative is an intelligent exteral battery charger in either a plug in the wall or desk top format. The charge circuit is in built so that it does not take up valuable space in a portable device. IBT can offer a range of external chargers, including models with the facilitiy of use in the US, EU and UK with the change of the mains plug or lead, please contact us for further details.
Lithium Ion charger chip

 

Lithium Ion battery charger

 

Precautions

To prevent a possibility of the battery from leaking, heating or explosion please observe the following precautions:

Warning !
Do not immerse the battery in water or other liquid.

Do not use or leave the battery near a heat source such as fire or heater.

Do not use the battery to power any other device.

When recharging, only use specified battery charger.

Do not reverse the positive (+) and negative (-) terminals.

Do not connect the battery to an electrical outlet.

Do not discard the battery in fire or expose it to a flame.

Do not short-circuit the battery by directly connecting the positive (+) and negative (-) terminal with metal objects.

Do not transport or store the battery together with metal objects.

Do not strike, throw, drop or damage the battery

Do not try to pierce, disassemble or modify the battery.

Do not use the battery in a corrosive environment.

Do not directly solder to the battery.

Do not put the battery into a microwave oven

Caution !

Always read the manufacturers manual for the device before operating, trying to charge, install or remove the battery.

Store batteries out of reach of children.

Do not use or leave the battery at very high temperature (for example, at strong direct sunlight or in a vehicle in extremely hot weather). Otherwise, it can overheat or fire or its performance will be degenerate and its service life will be decreased.

Do not use it in a location where static electricity is great, otherwise, the safety devices may be damaged, causing hidden trouble of safety.

If the battery leaks, and the electrolyte get into the eyes. Do not rub eyes, instead, rinse the eyes with clean running water, and immediately seek medical attention. Otherwise, it may injure eyes or cause a loss of sight.

If the battery does not charge properly or it is not lasting very long, stop using it and replace it with a new one.

If the battery gives off an odor, generates heat, becomes discolored or deformed, or in any way appear abnormal during use, recharging or storage, immediately remove it from the device or battery charger and stop using it.

In case the battery terminals are dirt, clean the terminals with a dry cloth before use. Otherwise power failure or charge failure may occur due to the poor connection with the instrument.

Be aware discarded batteries may cause fire, tape the battery terminals to insulate them. Recycle batteries where possible and abide by local disposal guidelines and directives.

If the battery is not in use for an extended period of time remove it from the device and store it in a cool, dry, clean environment.

  
  
  
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